Product Description
Product Description
Product function: It’s suitable For low-efficiency wells, test wells and remote wells wellhead natural gas recovery, local production of CNG. finished products The dry gas recovery skid can adapt to the characteristics and working conditions of well gas, the installation is simple, the period is short, and it is convenient for the rapid transfer of equipment.
The equipment flow diagram is as follows:
To better adapt to the field conditions of well gas recovery, the air intake separation system uses a high pressure separator to separate the gas and liquid level, using a liquid level controller to automatically control the liquid level; the pressurization system uses a hydraulic piston compressor, which can meet the intake pressure range of 3-20 MPa. Pressurization to 25 MPa, is more energy-efficient and leak-free than traditional mechanical pressurization, with low failure rate, high reliability and simple maintenance; the drying system adopts the A,B tower molecular sieve mode, which can be dried and regenerated simultaneously, with a maximum drying capacity of 2000 Nm3h, dew point is -55ºC; the control system is controlled by PLC logic control program to control each process such as separation, pressurization, drying, metering, instrument wind and so on, to realize unattended, automatic opening / stopping control; The filling metering system adopts mass Flowmeter, which meets the requirements of the state on metering, measuring range :1~4000 N m3/ h.
Application and parameter:
1.Gas intake separation system 2.Supercharging system 3.Drying system 4.Control system
5.Filling metering system 6.Fuel gas supply system 7.Housing system
| Structure | skid |
| Suction pressure | 3-20Mpa |
| Discharge pressure | 25Mpa |
| Gas treated ( Nm3/d) | 20000-50000 |
| Amount of treatment (t/d) | 50 |
| Main motor power | 135kw |
| Noise | ≤75dBa |
| Size | 10000mm*3000mm*3000mm |
| Total power | 170KW |
| Fuel tank (L) | 1500 |
| Scope of measurement (Nm3/h) | 1-4000 |
| Weight | ≈24t |
Product Advantage:
1. Skidding, high degree of integration, good flexibility, short construction period.
2.High degree of automation, centralized control points, low labor intensity.
3. Compressor adopts hydraulic piston type, which has the characteristics of wide intake range, energy saving, no leakage, very low failure rate and simple maintenance, so it can better adapt to the characteristics of large variation of wellbore pressure range.
4. No need to be equipped with water jacket CZPT and pressure regulating equipment, safety risks are small, no throttling energy waste.
5.Use high pressure post dehydration, dehydration effect is good, conducive to product sales.
6. Recovery process equipment has strong adaptability to wellhead pressure and components, and the equipment input cost is small.
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CZPT brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
30-60Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by CX 2023-05-17