Product Description
Product Description
Parameter
| Inlet pressure | 20-25Mpa |
| Discharge pressure | 50Mpa |
| intake temperature (ºC) | -19~60 |
| outlet temperature (ºC) | <60ºC |
| Exhaust volume (Nm³/h) | 1200 |
| Main motor power | 60kw |
| Noise | ≤75dBa |
| Size | 3000mm*2900mm*2750mm |
| Total power | 70KW |
| Effective tank volume (L) | 680 |
| Power source | AC POWER |
| Cooling | air cooling |
Function: This injection compressor is specially developed for 50MPa gas injection and oil recovery conditions. It adopts hydraulic seal that can meet ultra-high pressure to improve oil recovery.
This product mainly composed of host cylinder, hydraulic workstation, control system components, pipeline valves, cooling system, base system, house body, etc. The compressor adopts single-cylinder one-stage compression, and the driving motor adopts a 55kW explosion-proof motor. Exhaust and hydraulic oil are cooled by a fan, which is driven by a separate explosion-proof motor. The control of the unit adopts PLC programmable controller, the corresponding man-machine interface, primary instrument, transmitter, with the control of the unit, monitoring alarm, stop function, to realize the automatic operation and protection of the unit. The unit is arranged on the skid seat, compressor inlet, exhaust, filter blowdown, safety valve blowout and so on are connected to the skid side; The control cable and power cable are connected to the PLC explosion-proof control cabinet, which is configured by the user outside the skid. The whole structure is compact, the user site installation is convenient, the use is safe and reliable.
Advantages:
Compared with the traditional mechanical piston compressor, the use of hydraulic drive piston pressurization, improve the stability of equipment, reduce the failure rate of equipment, to achieve stable and efficient production.
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
30-60Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
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| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-04-30
China supplier Zw-0.6/10-16 Mini LPG C4 Piston Compressor Unit Oilless Air Compressor Stable Quality Natural Gas Compressor manufacturer
Product Description
Product Description
Reciprocating Micro-oil/ oil-free Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.
Main components
1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.
Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.
Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Chemical Process Compressor Description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device.
Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.
Reference Technical parameters and specifications
| Model | Volume flow(Nm3/h) | Suction pressure(Mpa) | Exhaust pressure (Mpa) | Motor power(kw) | Dimension (mm) | |
| 1 | ZW-0.4/ 2-250 | 60 | 0.2 | 25 | 18.5 | 2800*2200*1600 |
| 2 | ZW-0.81/ (1~3)-25 | 120 | 0.1~0.3 | 2.5 | 22 | 1000*580*870 |
| 3 | DW-5.8/0.5-5 | 400~500 | 0.05 | 0.5 | 37 | 2000*1600*1200 |
| 4 | DW-10/2 | 510 | Atmospheric pressure | 0.2 | 37 | 2000*1600*1200 |
| 5 | DW-6.0/5 | 300 | Atmospheric pressure | 0.5 | 37 | 2000*1600*1200 |
| 6 | DW-0.21/(20~30)-250 | 270 | 2~3 | 25 | 45 | 3200*2200*1600 |
| 7 | ZW-0.16/60-250 | 480 | 6 | 25 | 45 | 3000*2200*1600 |
| 8 | ZW-0.46 /(5~10)-250 | 200 | 0.5~1.0 | 25 | 45 | 3000*2200*1600 |
| 9 | DW-1.34/2-250 | 208 | 0.2 | 25 | 55 | 3400*2200*1600 |
| 10 | DW-0.6/24-85 | 720 | 2.4 | 8.5 | 55 | 2200*1600*1200 |
| 11 | ZW-2.9/14.2-20 | 220 | 1.42 | 2 | 55 | 2200*1600*1200 |
| 12 | VW-2.0/(2~4)-25 | 410 | 0.2~0.4 | 2.5 | 55 | 3400*2200*1600 |
| 13 | DW-0.85/(3~4)-250 | 180 | 0.3~0.4 | 25 | 55 | 2400*1800*1500 |
| 14 | DW-25-(0.2~0.3)-1.5 | 1620 | 0.02~0.03 | 0.15 | 75 | 2400*1800*1500 |
| 15 | VW-8.0/0.3-25 | 540 | 0.03 | 2.5 | 90 | 2400*1800*1500 |
| 16 | DW-6.8/0.05-40 | 200~400 | 0.005 | 4 | 90 | 2400*1800*1500 |
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| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2024-03-06
China Professional China Factory Make Skid Mounted Air Reciprocating Compressor with CNG Recovery Used on Natural Gas Wellhead 12v air compressor
Product Description
Product Description
Product function: It’s suitable For low-efficiency wells, test wells and remote wells wellhead natural gas recovery, local production of CNG. finished products The dry gas recovery skid can adapt to the characteristics and working conditions of well gas, the installation is simple, the period is short, and it is convenient for the rapid transfer of equipment.
The equipment flow diagram is as follows:
To better adapt to the field conditions of well gas recovery, the air intake separation system uses a high pressure separator to separate the gas and liquid level, using a liquid level controller to automatically control the liquid level; the pressurization system uses a hydraulic piston compressor, which can meet the intake pressure range of 3-20 MPa. Pressurization to 25 MPa, is more energy-efficient and leak-free than traditional mechanical pressurization, with low failure rate, high reliability and simple maintenance; the drying system adopts the A,B tower molecular sieve mode, which can be dried and regenerated simultaneously, with a maximum drying capacity of 2000 Nm3h, dew point is -55ºC; the control system is controlled by PLC logic control program to control each process such as separation, pressurization, drying, metering, instrument wind and so on, to realize unattended, automatic opening / stopping control; The filling metering system adopts mass Flowmeter, which meets the requirements of the state on metering, measuring range :1~4000 N m3/ h.
Application and parameter:
1.Gas intake separation system 2.Supercharging system 3.Drying system 4.Control system
5.Filling metering system 6. Fuel gas supply system 7. Housing system
| Structure | skid |
| Suction pressure | 3-20Mpa |
| Discharge pressure | 25Mpa |
| Gas treated ( Nm3/d) | 20000-50000 |
| Amount of treatment (t/d) | 50 |
| Main motor power | 135kw |
| Noise | ≤75dBa |
| Size | 10000mm*3000mm*3000mm |
| Total power | 170KW |
| Fuel tank (L) | 1500 |
| Scope of measurement (Nm3/h) | 1-4000 |
| Weight | ≈24t |
Product Advantage:
1. Skidding, high degree of integration, good flexibility, short construction period.
2.High degree of automation, centralized control points, low labor intensity.
3. Compressor adopts hydraulic piston type, which has the characteristics of wide intake range, energy saving, no leakage, very low failure rate and simple maintenance, so it can better adapt to the characteristics of large variation of wellbore pressure range.
4. No need to be equipped with water jacket CHINAMFG and pressure regulating equipment, safety risks are small, no throttling energy waste.
5.Use high pressure post dehydration, dehydration effect is good, conducive to product sales.
6. Recovery process equipment has strong adaptability to wellhead pressure and components, and the equipment input cost is small.
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
30-60Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
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| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2024-02-06
China Custom Auto AC Power High Capacity Air Compressor with Gas Recovery Used on Natural Gas Wellhead lowes air compressor
Product Description
Product Description
Product function: It’s suitable For low-efficiency wells, test wells and remote wells wellhead natural gas recovery, local production of CNG. finished products The dry gas recovery skid can adapt to the characteristics and working conditions of well gas, the installation is simple, the period is short, and it is convenient for the rapid transfer of equipment.
The equipment flow diagram is as follows:
To better adapt to the field conditions of well gas recovery, the air intake separation system uses a high pressure separator to separate the gas and liquid level, using a liquid level controller to automatically control the liquid level; the pressurization system uses a hydraulic piston compressor, which can meet the intake pressure range of 3-20 MPa. Pressurization to 25 MPa, is more energy-efficient and leak-free than traditional mechanical pressurization, with low failure rate, high reliability and simple maintenance; the drying system adopts the A,B tower molecular sieve mode, which can be dried and regenerated simultaneously, with a maximum drying capacity of 2000 Nm3h, dew point is -55ºC; the control system is controlled by PLC logic control program to control each process such as separation, pressurization, drying, metering, instrument wind and so on, to realize unattended, automatic opening / stopping control; The filling metering system adopts mass Flowmeter, which meets the requirements of the state on metering, measuring range :1~4000 N m3/ h.
Application and parameter:
1.Gas intake separation system 2.Supercharging system 3.Drying system 4.Control system
5.Filling metering system 6.Fuel gas supply system 7.Housing system
| Structure | skid |
| Suction pressure | 3-20Mpa |
| Discharge pressure | 25Mpa |
| Gas treated ( Nm3/d) | 20000-50000 |
| Amount of treatment (t/d) | 50 |
| Main motor power | 135kw |
| Noise | ≤75dBa |
| Size | 10000mm*3000mm*3000mm |
| Total power | 170KW |
| Fuel tank (L) | 1500 |
| Scope of measurement (Nm3/h) | 1-4000 |
| Weight | ≈24t |
Product Advantage:
1. Skidding, high degree of integration, good flexibility, short construction period.
2.High degree of automation, centralized control points, low labor intensity.
3. Compressor adopts hydraulic piston type, which has the characteristics of wide intake range, energy saving, no leakage, very low failure rate and simple maintenance, so it can better adapt to the characteristics of large variation of wellbore pressure range.
4. No need to be equipped with water jacket CZPT and pressure regulating equipment, safety risks are small, no throttling energy waste.
5.Use high pressure post dehydration, dehydration effect is good, conducive to product sales.
6. Recovery process equipment has strong adaptability to wellhead pressure and components, and the equipment input cost is small.
Company Profile
HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CZPT brand of gas supercharging system.
Our Advantages
Professional R&D Team
About 100 technical patents
Industry standard setter
The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.
Advanced production workshop and strict production process
Sapare parts area Welding
Assemble skiding Pre-factory commissioning
Strict quality control process and testing
Certification and Honor
Partner & Cases
CNG refueling station site
Indian partner
After Sales Service
Service Purpose: Cusomer’s Satisfaction Our Pursuit
Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.
Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.
After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
FAQ
1.How long is the lead-time of production?
30-60Days.
2. What is the configuration of the whole skid equipment?
According to different customer needs to do the country’s explosion-proof certification and industry certification.
3.Which sea ports are supported for shipment?
ZheJiang ,HangZhou or Other international ports in China.
4.What payment methods are supported?
T/T, LC, D/P D/D ect.
5.What technical support is available?
We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.
6.How long is the warranty period?
For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by CX 2023-05-17
China High Efficient Industrial High Pressure Natural Gas Compressor with Dryer, Air Tank and Filters-Type D Various of Gas air compressor for sale
Solution Description
Product Description
The center entire body between the slide and the cylinder can be developed according to consumer demands for extended one chamber, short one chamber, extended double chamber, prolonged and limited double chamber construction The drinking water cooling system is adopted, and all stages are equipped with ingestion and exhaust buffers and separators The lubrication system adopts a lean oil station, there are 2 sets of lubrication systems, when the oil force is low, the auxiliary oil pump method instantly begins working. All products is integrated on the skid-mounted foundation, with compact construction, good sealing, little beginning torque, great stability of inertia power, modest mechanical vibration, higher trustworthiness, simple routine maintenance, extended services lifestyle and other qualities.
The device is custom-made in accordance to client need, the specific price tag is dependent on the configuration requirements (gasoline composition, exhaust quantity and stress).
Thorough Images
Product Parameters
| Model | Exhaust Quantity m3/min |
Number of levels/Cylinders | Rotational velocity r/min |
Inlet stress MPa |
Exhaust Pressure MPa |
Equipped with electrical power | Drive Energy (KW) |
Dimensions mm×mm ×mm |
|
| DW-forty/eight | 40 | 2/2 | 740 | .7(.8) | JSL400-8 | 250 | 3000×2600×1700 | ||
| DW-eighty/two | 80 | one/2 | 730 | .2 | Y355L-eight | 250 | 3000×1100×900 | ||
| DW-1/.5-15 | 1 | 2/two | 730 | .05 | one.five | YB200L-eight | 15 | 1870×1700×1350 | |
| DW-17/1.5-4.5 | seventeen | 1/2 | 730 | .15 | .45 | JBQ400M-12 | 160 | 3700×3100×1790 | |
| DW-1/.02-fifteen | 1 | two/2 | 730 | .002 | one.5 | YB180L-eight | eleven | 1870×826×1300 | |
| DW-1/2-sixteen | one | two/two | 730 | .2 | 1.6 | YB225S-B | 11 | 2000×1700×1100 | |
| DW-1/5-twenty | 1 | 2/two | 730 | .5 | 2 | YB250L-eight | 18.five | 2000×1775×1300 | |
| DW-1/.02-twenty five | one | two/2 | 730 | .002 | two.five | YB200L-8 | 15 | 1870×1700×1050 | |
| DW-.3/20-fifty | .3 | two/two | 730 | 2 | five | YB225M-eight | 22 | 1650×2400×930 | |
| DW-1.65/4-22.five | 1.sixty five | two/two | 730 | .four | two.twenty five | YA280M-eight | 22 | 1700×2040×1200 | |
| DW-2.8/(3~5)-28 | two.eight | one/2 | 740 | .3~.five | two.eight | YB2-315L1-eight | 90 | 4400×2500×2100 | |
| DW-35/1-six | 35 | 1/two | 740 | .1 | .6 | YB355L | 280 | 4400×2500×2100 | |
| DW-12.78/4-31.eight | twelve.seven | two/2 | 485 | .4 | 3.18 | YB710-twelve | 355 | 7200×5500×3000 | |
| D-.08/250-500 | .08 | 1/2 | a thousand | 25 | fifty | TAD620VE | one hundred thirty five | 6000×2300×2550 | |
| DWWJD-3/(~.2)-7 | 3 | two/two | 740 | ~.02 | .seven | YB250M-8 | thirty | 5000×2300×2400 | |
| DW-13/4.7-26 | 13 | two/two | 485 | .47 | two.6 | YB2-500-twelve | 315 | 6200×5270×2825 | |
| DW-37/4-9 | 37 | 1/2 | 485 | .four | .nine | YAKK-560-12 | 355 | 6200×7745×3150 | |
| D-4.2/(3~6)-250 | four.two | 4/four | 740 | .3~.six | 25 | YB2-400L-8 | 375 | 6000×4700×2950 | |
| D-2.4/(sixteen-23)-210 | two.4 | 3/four | 740 | one.6~2.three | 21 | YB2-450-8 | 355 | 5000×3500×2500 | |
| D-2.5/(12~14)-250 | two.5 | 3/four | 740 | one.2~1.4 | twenty five | YB2-400L-8 | 250 | 5000×3500×2000 | |
| DF-1.12/seventeen-250 | 1.12 | 3/three | 740 | one.7 | 25 | YB2-355M-8 | a hundred and sixty | 4000×3500×2900 | |
| DW-5/(.05~.1)-15 | 5 | 2/2 | 740 | .005~.01 | one.5 | YBP2-315S-8 | 55 | 3716×2334×1495 | |
| DF-1.4/(sixteen~20)-250 | one.4 | three/four | 585 | 1.6~2 | 25 | YB2-400M-10 | two hundred | 4000×3500×2910 | |
| DF-3.5/(7~ten)-250 | 3.five | three/7 | 740 | .7~1 | twenty five | T12V190ZL-two | 550 | 6600×4300×2500 | |
| D-1.7/(35-40)-210 | 1.7 | two | 740 | 3.5~4 | 21 | YB2-450-eight | 355 | 5500×4200×1900 | |
| DF-.32/35-250 | .32 | 2/4 | 740 | three.five | twenty five | YB2-315M-8 | 75 | 2500×2500×2300 | |
| D-1.sixty five/(25~35)-210 | 1.sixty five | 2 | 740 | 2.5~3.five | 21 | YB2-450M-8 | 355 | 6500×4300×1900 | |
| D-twelve.5/.05-five | 12.five | 2/2 | 740 | .005 | .five | YB2-315M-eight | seventy five | 4300×2590×1700 | |
| DW-2.5/3-twelve | two.five | one/2 | 740 | .three | one.2 | YBP2-280S-eight | 37 | 4000×2300×1900 | |
| DF-2.5/(twelve~fourteen)-250 | two.five | three/four | 740 | one.2~1.4 | 25 | YB2-450S-eight | 37 | 5000×4300×1800 | |
| DF-2.8/(8~16)-250 | two.8 | 3/4 | 740 | .8~1.6 | twenty five | YB2-450L-8 | 355 | 5500×4300×1800 | |
| D-1/(twenty five~35)-250 | one | two/2 | 740 | 2.5~3.5 | 25 | YB-355L2-eight | 200 | 5500×3300×1600 | |
| D-1.3/(sixty~85)-250 | 1.three | 2/four | 740 | 6~8.five | 25 | YB2-450M-8 | 355 | 6500×4300×1900 | |
Organization Profile
Certifications
After Sales Provider
1.Rapid reaction in 2 to 8 several hours, with a response fee exceeding ninety eight%
two. 24-hour phone services, you should feel totally free to speak to us
3. The total machine is guaranteed for 1 12 months (excluding pipelines and human factors)
four. Offer consulting provider for the service daily life of the entire equipment, and offer 24-hour technical assistance by means of electronic mail
five. On-website installation and commissioning by our seasoned experts
FAQ
one) Are you manufacturing facility?
Totally! You have touched the major resources of Cng natural fuel/Lpg/Co2/Ammoina Compressor. We are manufacturing unit.
two) Can you customize create compressor?
Sure, you need to have tell us some below details then we can give you a professional manufacture layout program supplying
A. The gas compression medium
B. The circulation fee: _____Nm3/hr
C. Inlet stress: _____ Bar
D. Discharge stress: _____ Bar
E. Inlet temperature
F. Outlet temperature (if you necessitating for air cooling or h2o cooling)
three) What’s your supply time?
Typically compressor with thirty-85 days
4) How long could your air compressor be utilized?
Normally, much more than twenty several years.
five) How extended is your compressor warranty?
Usually 1 12 months /12 Months for complete compressor machine. And we can give further guarantee if necessary.
|
US $12,030-48,731 / Piece | |
1 Piece (Min. Order) |
###
| After-sales Service: | Whole Life After Sale Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
###
| Customization: |
Available
|
|---|
###
| Model | Exhaust Volume m3/min |
Number of stages/Cylinders | Rotational speed r/min |
Inlet pressure MPa |
Exhaust Pressure MPa |
Equipped with power | Drive Power (KW) |
Dimensions mm×mm ×mm |
|
| DW-40/8 | 40 | 2/2 | 740 | 0 | 0.7(0.8) | JSL400-8 | 250 | 3000×2600×1700 | |
| DW-80/2 | 80 | 1/2 | 730 | 0 | 0.2 | Y355L-8 | 250 | 3000×1100×900 | |
| DW-1/0.5-15 | 1 | 2/2 | 730 | 0.05 | 1.5 | YB200L-8 | 15 | 1870×1700×1350 | |
| DW-17/1.5-4.5 | 17 | 1/2 | 730 | 0.15 | 0.45 | JBQ400M-12 | 160 | 3700×3100×1790 | |
| DW-1/0.02-15 | 1 | 2/2 | 730 | 0.002 | 1.5 | YB180L-8 | 11 | 1870×826×1300 | |
| DW-1/2-16 | 1 | 2/2 | 730 | 0.2 | 1.6 | YB225S-B | 11 | 2000×1700×1100 | |
| DW-1/5-20 | 1 | 2/2 | 730 | 0.5 | 2 | YB250L-8 | 18.5 | 2000×1775×1300 | |
| DW-1/0.02-25 | 1 | 2/2 | 730 | 0.002 | 2.5 | YB200L-8 | 15 | 1870×1700×1050 | |
| DW-0.3/20-50 | 0.3 | 2/2 | 730 | 2 | 5 | YB225M-8 | 22 | 1650×2400×930 | |
| DW-1.65/4-22.5 | 1.65 | 2/2 | 730 | 0.4 | 2.25 | YA280M-8 | 22 | 1700×2040×1200 | |
| DW-2.8/(3~5)-28 | 2.8 | 1/2 | 740 | 0.3~0.5 | 2.8 | YB2-315L1-8 | 90 | 4400×2500×2100 | |
| DW-35/1-6 | 35 | 1/2 | 740 | 0.1 | 0.6 | YB355L | 280 | 4400×2500×2100 | |
| DW-12.78/4-31.8 | 12.7 | 2/2 | 485 | 0.4 | 3.18 | YB710-12 | 355 | 7200×5500×3000 | |
| D-0.08/250-500 | 0.08 | 1/2 | 1000 | 25 | 50 | TAD620VE | 135 | 6000×2300×2550 | |
| DWWJD-3/(0~0.2)-7 | 3 | 2/2 | 740 | 0~0.02 | 0.7 | YB250M-8 | 30 | 5000×2300×2400 | |
| DW-13/4.7-26 | 13 | 2/2 | 485 | 0.47 | 2.6 | YB2-500-12 | 315 | 6200×5270×2825 | |
| DW-37/4-9 | 37 | 1/2 | 485 | 0.4 | 0.9 | YAKK-560-12 | 355 | 6200×7745×3150 | |
| D-4.2/(3~6)-250 | 4.2 | 4/4 | 740 | 0.3~0.6 | 25 | YB2-400L-8 | 375 | 6000×4700×2950 | |
| D-2.4/(16-23)-210 | 2.4 | 3/4 | 740 | 1.6~2.3 | 21 | YB2-450-8 | 355 | 5000×3500×2500 | |
| D-2.5/(12~14)-250 | 2.5 | 3/4 | 740 | 1.2~1.4 | 25 | YB2-400L-8 | 250 | 5000×3500×2000 | |
| DF-1.12/17-250 | 1.12 | 3/3 | 740 | 1.7 | 25 | YB2-355M-8 | 160 | 4000×3500×2900 | |
| DW-5/(0.05~0.1)-15 | 5 | 2/2 | 740 | 0.005~0.01 | 1.5 | YBP2-315S-8 | 55 | 3716×2334×1495 | |
| DF-1.4/(16~20)-250 | 1.4 | 3/4 | 585 | 1.6~2 | 25 | YB2-400M-10 | 200 | 4000×3500×2910 | |
| DF-3.5/(7~10)-250 | 3.5 | 3/7 | 740 | 0.7~1 | 25 | T12V190ZL-2 | 550 | 6600×4300×2500 | |
| D-1.7/(35-40)-210 | 1.7 | 2 | 740 | 3.5~4 | 21 | YB2-450-8 | 355 | 5500×4200×1900 | |
| DF-0.32/35-250 | 0.32 | 2/4 | 740 | 3.5 | 25 | YB2-315M-8 | 75 | 2500×2500×2300 | |
| D-1.65/(25~35)-210 | 1.65 | 2 | 740 | 2.5~3.5 | 21 | YB2-450M-8 | 355 | 6500×4300×1900 | |
| D-12.5/0.05-5 | 12.5 | 2/2 | 740 | 0.005 | 0.5 | YB2-315M-8 | 75 | 4300×2590×1700 | |
| DW-2.5/3-12 | 2.5 | 1/2 | 740 | 0.3 | 1.2 | YBP2-280S-8 | 37 | 4000×2300×1900 | |
| DF-2.5/(12~14)-250 | 2.5 | 3/4 | 740 | 1.2~1.4 | 25 | YB2-450S-8 | 37 | 5000×4300×1800 | |
| DF-2.8/(8~16)-250 | 2.8 | 3/4 | 740 | 0.8~1.6 | 25 | YB2-450L-8 | 355 | 5500×4300×1800 | |
| D-1/(25~35)-250 | 1 | 2/2 | 740 | 2.5~3.5 | 25 | YB-355L2-8 | 200 | 5500×3300×1600 | |
| D-1.3/(60~85)-250 | 1.3 | 2/4 | 740 | 6~8.5 | 25 | YB2-450M-8 | 355 | 6500×4300×1900 | |
|
US $12,030-48,731 / Piece | |
1 Piece (Min. Order) |
###
| After-sales Service: | Whole Life After Sale Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
###
| Customization: |
Available
|
|---|
###
| Model | Exhaust Volume m3/min |
Number of stages/Cylinders | Rotational speed r/min |
Inlet pressure MPa |
Exhaust Pressure MPa |
Equipped with power | Drive Power (KW) |
Dimensions mm×mm ×mm |
|
| DW-40/8 | 40 | 2/2 | 740 | 0 | 0.7(0.8) | JSL400-8 | 250 | 3000×2600×1700 | |
| DW-80/2 | 80 | 1/2 | 730 | 0 | 0.2 | Y355L-8 | 250 | 3000×1100×900 | |
| DW-1/0.5-15 | 1 | 2/2 | 730 | 0.05 | 1.5 | YB200L-8 | 15 | 1870×1700×1350 | |
| DW-17/1.5-4.5 | 17 | 1/2 | 730 | 0.15 | 0.45 | JBQ400M-12 | 160 | 3700×3100×1790 | |
| DW-1/0.02-15 | 1 | 2/2 | 730 | 0.002 | 1.5 | YB180L-8 | 11 | 1870×826×1300 | |
| DW-1/2-16 | 1 | 2/2 | 730 | 0.2 | 1.6 | YB225S-B | 11 | 2000×1700×1100 | |
| DW-1/5-20 | 1 | 2/2 | 730 | 0.5 | 2 | YB250L-8 | 18.5 | 2000×1775×1300 | |
| DW-1/0.02-25 | 1 | 2/2 | 730 | 0.002 | 2.5 | YB200L-8 | 15 | 1870×1700×1050 | |
| DW-0.3/20-50 | 0.3 | 2/2 | 730 | 2 | 5 | YB225M-8 | 22 | 1650×2400×930 | |
| DW-1.65/4-22.5 | 1.65 | 2/2 | 730 | 0.4 | 2.25 | YA280M-8 | 22 | 1700×2040×1200 | |
| DW-2.8/(3~5)-28 | 2.8 | 1/2 | 740 | 0.3~0.5 | 2.8 | YB2-315L1-8 | 90 | 4400×2500×2100 | |
| DW-35/1-6 | 35 | 1/2 | 740 | 0.1 | 0.6 | YB355L | 280 | 4400×2500×2100 | |
| DW-12.78/4-31.8 | 12.7 | 2/2 | 485 | 0.4 | 3.18 | YB710-12 | 355 | 7200×5500×3000 | |
| D-0.08/250-500 | 0.08 | 1/2 | 1000 | 25 | 50 | TAD620VE | 135 | 6000×2300×2550 | |
| DWWJD-3/(0~0.2)-7 | 3 | 2/2 | 740 | 0~0.02 | 0.7 | YB250M-8 | 30 | 5000×2300×2400 | |
| DW-13/4.7-26 | 13 | 2/2 | 485 | 0.47 | 2.6 | YB2-500-12 | 315 | 6200×5270×2825 | |
| DW-37/4-9 | 37 | 1/2 | 485 | 0.4 | 0.9 | YAKK-560-12 | 355 | 6200×7745×3150 | |
| D-4.2/(3~6)-250 | 4.2 | 4/4 | 740 | 0.3~0.6 | 25 | YB2-400L-8 | 375 | 6000×4700×2950 | |
| D-2.4/(16-23)-210 | 2.4 | 3/4 | 740 | 1.6~2.3 | 21 | YB2-450-8 | 355 | 5000×3500×2500 | |
| D-2.5/(12~14)-250 | 2.5 | 3/4 | 740 | 1.2~1.4 | 25 | YB2-400L-8 | 250 | 5000×3500×2000 | |
| DF-1.12/17-250 | 1.12 | 3/3 | 740 | 1.7 | 25 | YB2-355M-8 | 160 | 4000×3500×2900 | |
| DW-5/(0.05~0.1)-15 | 5 | 2/2 | 740 | 0.005~0.01 | 1.5 | YBP2-315S-8 | 55 | 3716×2334×1495 | |
| DF-1.4/(16~20)-250 | 1.4 | 3/4 | 585 | 1.6~2 | 25 | YB2-400M-10 | 200 | 4000×3500×2910 | |
| DF-3.5/(7~10)-250 | 3.5 | 3/7 | 740 | 0.7~1 | 25 | T12V190ZL-2 | 550 | 6600×4300×2500 | |
| D-1.7/(35-40)-210 | 1.7 | 2 | 740 | 3.5~4 | 21 | YB2-450-8 | 355 | 5500×4200×1900 | |
| DF-0.32/35-250 | 0.32 | 2/4 | 740 | 3.5 | 25 | YB2-315M-8 | 75 | 2500×2500×2300 | |
| D-1.65/(25~35)-210 | 1.65 | 2 | 740 | 2.5~3.5 | 21 | YB2-450M-8 | 355 | 6500×4300×1900 | |
| D-12.5/0.05-5 | 12.5 | 2/2 | 740 | 0.005 | 0.5 | YB2-315M-8 | 75 | 4300×2590×1700 | |
| DW-2.5/3-12 | 2.5 | 1/2 | 740 | 0.3 | 1.2 | YBP2-280S-8 | 37 | 4000×2300×1900 | |
| DF-2.5/(12~14)-250 | 2.5 | 3/4 | 740 | 1.2~1.4 | 25 | YB2-450S-8 | 37 | 5000×4300×1800 | |
| DF-2.8/(8~16)-250 | 2.8 | 3/4 | 740 | 0.8~1.6 | 25 | YB2-450L-8 | 355 | 5500×4300×1800 | |
| D-1/(25~35)-250 | 1 | 2/2 | 740 | 2.5~3.5 | 25 | YB-355L2-8 | 200 | 5500×3300×1600 | |
| D-1.3/(60~85)-250 | 1.3 | 2/4 | 740 | 6~8.5 | 25 | YB2-450M-8 | 355 | 6500×4300×1900 | |
The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by czh 2023-01-29
China factory Natural Gas Air Compressor with Water Cooled or Air Cooled with Great quality
Item Description
CZPT compressor
Many thanks to decades years of the fast business growth in china ,the reciprocating technologies
is propelled and our consumers can reward from the competitive price, and varied assortment of standardized
compressor , very top quality compressed approach gas is attained like ,but not restricted to :air ,
oxygen ,nitrogen ,organic fuel ,combined gas ,biogas ,methane gas
The cng /normal gs compressors composed of bare compressor, buffer tank, cooler, valves, pipes, filter.
And is widely in oil& gas, all-natural gas storage, all-natural fuel station,chemical ,landfill gas recovey and other
industries.
Standarzied portfolio
Standardize prototypes and Modular portfolio
With verified expertise for designing,manufacturing and engineering ,we provide you an
optimum compressor by combining standardized standard sort with appropriate program factors .
Several buyer would like to minimize the threat without compromising on high quality and choose the
competitive cost dew to big scale of manufacturing of standardization .Our integral and separable
compressor package are pre-assembled and pre-analyzed for 24 several hours prior to shipping and delivery ,alongside
created base on accumulating suggestions from procedure expertise by specialist engineer familia
with the request of different procedures .
Benefits
-pre-assembled bundle only to be related with drinking water pipe,fuel CZPT and wire on the site
-more than 14 types with standard sizes are obtainable for a great number of variation
-simple set up and maintenance
-improve the reliability ,efficiency and high quality
-link modular composition portfolio with the suitable elements
Item Description
Totally compliance with a variety of standards Flexible compressor answer
All CZPT compressor are ce marked to meet up with clients put collectively an ideal compressor .
ask for ,be designed according to Machine Directive , from our vast variety of modular portfolio.
PED and ATEX specifications and in compliance with mix the fundamental framework of working equipment with
the API 618 or API 617 common.Vessels can be made suitable dimension of cylinder and piston stroke .
base on ASME requirements.
High tough verified design Rigid piston rod and piston
-Piston ring and CZPT ring are created of CZPT PTFE or peek for long life.
-Piston are made of CZPT aluminum,stainless steel or other components according to the process.
-Piston rod in stainless metal or nitriding metal (38CrMoAIA, 3Cr13,40Cr) according to the gasoline the discharge force.
Durable cylinder
-Cooled by forced water circulation to minimize temperature,rising performance and dependability
– Generally discharge valves on the bottom in accordance with API 618
-Materials of cylinder is wear -resistant cast iron or stainless metal ,foundation on the media gasoline and discharge pressure
Efficient valve
-Stainless steel plate type valve or other varieties.
-Custom-made discs (peek or stainless steel ) for diverse apps
-Layout of extensive channel and lower speed ensure least stress loss and extend services daily life.
Rugged crankcase
-Crankcase in higher strength cast iron or solid metal guarantee the highly rigidity
-Design and style for extended support existence,use resistance and exhaustion energy
– Forced lubrication is carried out by a crank mounted oil pump or motor
Solution Parameters
Our Benefits
-Minimal piston pace ,ex-evidence motor
-Standardized configuration , comply with API 618
-oil cost-free source ,with belts or direct coupling
-diminished maintenance cost
-compact layout for straightforward set up and operation
Generally talking, the CZPT technique of gas compressor is water cooled, air cooled.
air cooled type
Following Sales Services
Selecting an Air Compressor
Thinking about a new Air Compressor? Here are some ideas to make the determination simpler. Understand the pros and disadvantages of each type, like the distinctions between oil-injected and oil-free types, one stage and good displacement. In addition, understand more about the distinct systems that are offered for your air compressor. It is essential to select an suitable unit for the type of work you do. Below are some of the best compressors offered these days.
Good displacement
There are many different kinds of air compressors, but most are good displacement air compressors. They use a rotary or reciprocating element to compress air. The reciprocating part compresses air by decreasing the volume of the chamber. Positive displacement compressors are employed in bicycle pumps, chemical crops, and refrigerators. Good displacement air compressors use multiple inlet ports. In spite of the numerous sorts, the basic principle of procedure continues to be the identical.
An additional variety of optimistic displacement air compressor is a reciprocating piston. The piston within a cylinder moves up and down, leading to the compressed air to fill the upper element of the cylinder. These air compressors are utilized in a range of diverse apps, like blowing bottles and gas pipelines. These air compressors can be h2o-cooled, lubricated, or non-lubricated. Distinct sorts have various capacities and air pressures.
A constructive displacement flowmeter makes use of a rotating chamber that divides ongoing fluid into discrete portions. The number of instances the chamber is filled and discharged can be utilised to estimate the stream rate. The rotation speed of the measuring chamber is straight proportional to the flow price. The disadvantages of this variety of positive displacement flowmeter are that it is susceptible to jamming. If the fluid contains particles, it might be as well thick for the meter to decide stream fee.
A unfavorable displacement air compressor was invented in 1860 and is the oldest type of compressor. It utilizes two lobes positioned in a circular cavity. 1 rotor is linked to an motor, even though the other pushes the other 1 to spin in the reverse route. Unfavorable displacement compressors are lower-maintenance, but they do need a lot more precision. They are often utilised in nuclear electricity crops due to the fact they use the kinetic energy of the rotating elements to make pressure.
Oil-injected
Oil-flooded or oil-injected air compressors use liquid to seal and lubricate transferring elements and reduce sound. Oil-flooded air compressors are effective for a range of pneumatic equipment and accessories. Some types have a thermostat that controls the sum of oil used in the course of operation. Other types of oil-flooded air compressors are piston-variety designs. Here is an overview of the simple distinctions between these two air compressors.
An oil-injected air compressor is much more expensive than a comparable oil-cost-free air compressor, but its positive aspects considerably outweigh its down sides. An oil-free compressor is quieter, needs considerably less routine maintenance, and has a reduce value tag. It also gives a increased degree of air purity. A amount of other advantages may possibly also make this variety of air compressor the much better option for several industrial settings. If you need to have a large-pressure compressor in a tight area, contemplate the positive aspects of an oil-cost-free technique.
Oil-injected air compressors need a lot more maintenance than oil-cost-free designs. Both kinds of air compressors supply equivalent capability and ISO 8573-1 Course and 1-2 purity, but the oil-injected systems demand much more air-remedy components. They need an activated carbon filter and coalescing filter. Oil-injected air compressors will probably continue to be the common for industrial air compressors for a lot of years. And considering that their overall performance and efficiency are equivalent, it might be worthwhile to invest in some stage-of-use air therapy.
Each sorts of air compressors have their positive aspects. However, selecting in between oil-free and oil-injected air compressors is not as easy as you may well feel. Whichever sort you select, make confident it will meet up with your requirements. The positive aspects of an oil-injected air compressor outweigh their down sides. In common, oil-injected air compressors are more tough and can previous longer than oil-free of charge versions. The only downside is their higher value.
Oil-totally free
When picking an air compressor for your company, you may need to have to establish what it is likely to be used for. For illustration, if you happen to be preparing on using it to electrical power numerous personnel, you should think about getting an oil-cost-free compressor. An oil-totally free compressor, on the other hand, is quieter and can electrical power numerous employees at a time. If you are a contractor, the most critical thought will be the variety of jobs you will be undertaking. Increased air force signifies greater desire for air circulation, and far more pressure can hurt the tools.
Oil-free compressed air is licensed 100% free of charge of contaminants. Technically, oil-free of charge air is not totally free of international matter, but it is really low inside the limitations of practical air top quality. A technically oil-cost-free air compressor may well have a overall oil level of .003 mg/m3. If you’re in require of a technically oil-free of charge air compressor, you should install an air therapy tools soon after your existing compressor.
If you might be in the producing sector, a good oil-free air compressor will conserve you cash and lessen your environmental effect. A lot of of these resources call for air compressors to operate, and this equipment will ensure that they will not get contaminated. To acquire the greatest oil-cost-free compressor, you should discover a little bit about the various terms employed by compressor repair companies. ACFM, for illustration, is the volume of air that can be compressed in one particular moment at rated situations.
When you are making use of an oil-free of charge air compressor, you need to know that the total lifestyle of the gadget will be much shorter. In contrast to an oil-flooded rotary screw air compressor, an oil-free of charge compressor generally has a lifespan of 50 thousand several hours. But it really is important to comprehend that this sort of compressor can still lead to hurt to piping and procedures. Therefore, you need to decide on an oil-free compressor when you need to have to clear air for your enterprise.
Solitary-stage
A one-phase air compressor, also identified as a piston air compressor, compresses air only as soon as ahead of storing it in a cylinder. This stored air has enough energy to electrical power a range of pneumatic tools, this kind of as screwdrivers, chisels, and wrenches. These units are also ideally suited for minimal-stream apps and are broadly used in gasoline stations, car retailers, and a variety of producing vegetation.
A solitary-stage air compressor utilizes two valves – one particular for inlet and 1 for outlet – to transfer compressed air. The two valves are actuated by springs. The inlet valve has a slight curvature to supply safety from hurt. The compressor’s outlet valve opens when the stress in the cylinder is greater than the force in the storage tank. The piston moves quite quickly inside the cylinder, exerting a substantial volume of force through the compression approach. This higher piston velocity is a typical trigger of compressor put on and tear.
A single-phase air compressor is best for scaled-down tradesmen and little development crews. Its lightweight and compact design and style make it easier to transport and retailer. While it could be tempting to acquire the very first inexpensive air compressor you see, it truly is crucial to equilibrium the price against efficiency to pick the right air compressor for your needs. The ideal solitary-phase air compressor is one that gives excellent efficiency and durability. Its two-phase counterpart is created for larger construction groups and huge programs.
The major distinction amongst a single-stage and a two-stage air compressor lies in their ability. A one-phase air compressor compresses air only when and provides it into the storage tank, while a two-stage compressor compresses it twice, creating double the strain. Simply because of this, solitary-phase air compressors are less expensive and versatile than their counterparts, which implies that they can be employed for numerous purposes.
Lower-sound
A lower-sounds air compressor is a type of industrial compressor that is much less noisy than typical air compressors. These are normally smaller equipment designed for scaled-down factories and workshops with a number of to many employees. They are created to handle mid-excess weight volumes of compressed air for each day. This sort of compressor is specially useful for smaller sized manufacturing businesses that need to have to make compressed air for health care applications. Small breweries can also gain from the reduced-sound abilities of these compressors.
Minimal-noise air compressors occur in a variety of measurements and attributes. For more compact employment, you can purchase a one particular-gallon product that is light-weight and portable. For bigger positions, you can buy one with a more substantial tank that can offer a lot more force for for a longer time positions. Even so, a larger tank will make the compressor heavier and more difficult to transport. To avoid this, make sure to check out the dimensions of the tank and how significantly power it can handle.
Taking into consideration a minimal-sound air compressor for your enterprise? If so, you have occur to the correct spot. There are a range of affordable and dependable reduced-sound options to decide on from. A CAT 10020C, for instance, is developed to provide higher-volume air to many shops at as soon as. A CAT 10020C comes with a 10-gallon tank, wheels, and a carrying manage.
Sounds stages can also influence the productiveness of personnel. When workers operate with air compressors in close proximity to every single other, they could create tinnitus. If workers are free from tinnitus since of the loud sound, they are probably to function more proficiently. In addition, it will be simpler for them to focus and converse successfully. If you want a compressor, a lower-sounds 1 is an outstanding choice.